Improve the consistency of industrial rollers

Our new surface finishing techniques enable cleaner roller conditioning. In cooperation with leading machine suppliers we can optimize your microfinishing processes. The entire finishing process can be made more rapid by optimizing the production steps.
Customized finishing processes with improved roughness values guarantee required tolerances can be reached and savings in roller conditioning material can be achieved.
With our products you receive both consistent surface finishing and other benefits, such as:

  • Reduced material, production and maintenance costs
  • Improved process speed and uptime




Large-scale industrial roller surfaces must be both consistent and precise in order to produce perfect end products in a continuous process.
How does one ensure roundness and cylindricity, with consistent, reproducible surface conditions? Flawless roller conditioning correlates with productivity – Fewer, shorter maintenance stops provide clear benefits to productivity.

 

Flawless roller conditioning increases productivity

Demanding working environments, applications, and a range of substrates with diverse characteristics place high requirements on microfinishing materials and processes.

There are also many environmental aspects and increasing quality requirements (in both surface smoothness and hardness) that challenge the industry. We are here to help you reach your production goals, we do this by helping you ensure roundness and cylindricity, and consistent and reproducible surface conditions in your production. Flawless roller conditioning correlates with productivity – fewer, shorter maintenance stops provide clear benefits to productivity – these just a few of the many reasons for choosing Mirka solutions.





Diamond film - For extremely hard, difficult to grind materials

Mirka’s electrostatically coated, micron-graded DmD microfinishing films are perfect for challenging conditions, such as thermal spray coatings in the oil and gas industry and coated rollers.

Due to a special bond/glue system, adhesion between the film and the diamond grains is extremely strong in all conditions, which increases the lifetime of the abrasive.

These films provide excellent stock removal with a superb finish, allowing you to optimise your processes. They are colour coded for ease of use. The films are available in rolls and endless belts in several dimensions.

We use strong, flexible 5MIL PET film backing, which means that products can be used in either dry conditions or with water, emulsion or other lubricants. The flexibility of the film provides fantastic adaptability for complex surfaces.



Mirka's diamond roll is a microfinishing film perfect for challenging conditions.