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Gear Chamfering
With Mirka's solution, productivity can be drastically increased, while also greatly cutting lead times when compared to manual chamfering and finishing.
Contact usUnique Gear Chamfering Solution for High Mix Production
Mirka's gear chamfering solution is designed for small to medium-sized batch volumes, ranging from a single piece to several hundred of the same type of gear per year. This solution is capable of processing industrial gear wheels with diameters from 100 mm to 1,500 mm, which are commonly found in the marine, offshore, energy, and mining industries.
When working with a diverse range of products and small batch sizes, chamfering and finishing of gear wheels are often performed manually. Our solution automates this typically messy and tedious manual process. By implementing automation, we achieve more reliable and consistent quality. Moreover, this change provides a safer and more comfortable working environment for operators.
The Gear Chamfering and Finishing Solution
Dedicated production cell and tooling for gear chamfering and finishing
Designed for high mix production
Unique parametric chamfering toolpath calculation
No programming skills required for new part programming
Setup time for new part less than 10 minutes
Superior chamfer geometry and quality
Main Features Of Gear Chamfering Solution
- Hard tool milling or high speed grinding of chamfers
- Suitable for gear axels and gear wheels
- Typical gear wheel diameter: 100 mm–1,500 mm
- Gear module range: 3–24 (the ratio of the reference diameter of the gear divided by the number of teeth)
- Max weight: 5,000 kg (including fixture)
- Mono or dual station for work piece
Quick and easy setup
Zero Programming Skills Required
Mirka's Gear Chamfering solution is an extremely flexible and user-friendly production cell. The programming time for a new gear wheel is less than 3 minutes, and set-up can be completed without any robotic programming skills thanks to the intuitive user interface for parameter entry.
Machined gear wheel with burrs
Gear wheel design parameters entry and automatic probe measurement
Automatic robot path generation based on parameters and measured values
Robotic chamfering and finishing
High-quality, chamfered and finished gear wheels
Applications for Industrial Automation
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Start Planning Your Turnkey Solution
Our skilled team will help you design an automation solution perfectly tailored to your surface finishing needs.
We provide not only modern robotic cells, but also robotic tools, abrasives, and other accessories to help you maximize your automation solution.